The carbonization apparatus for processing different types of charcoal is the horizontal charcoal furnace. This is an additional air-flow type charcoal maker that can carbonize biomass briquettes, such as sawdust briquettes, in addition to wood chips, branches, bamboo, coconut shells, and logs.

The horizontal carbonization furnace’s primary components are the outside shell, the inner liner, the pipe, and the smoke. Device for gas filtration, etc. This charcoal machine is incredibly well-liked among charcoal processors due to its large production and straightforward operation.

Workings of a horizontal charcoal furnace

When biomass raw materials are carbonized, combustible gases like carbon monoxide, methane, hydrogen, etc. are produced. The log horizontal carbonization furnace can use these gases and use a flue gas separation device to remove impurities like wood tar and wood acetic acid to produce pure combustible gas.

The cylinder of the horizontal airflow carbonization furnace will then be heated as a result of these combustible gases entering the machine’s self-contained burner through the induced draught fan for full combustion (the temperature is typically maintained at around 600 °C). It can be fed for carbonization once heated to a specific temperature.

The gasifier should be gradually shut down when the carbonization of raw materials in the charcoal furnace is not complete enough to produce enough combustible gas.

In order to realize the self-sufficiency of combustible gas during the carbonization process, the flue gas valve of the carbonization host should also be opened.

The log charcoal furnace’s primary construction

Although the horizontal charcoal generating machine’s structure is straightforward, its production method is highly complex and made up of numerous parts, including a gasification system, a flue gas purification system, a carbonization system, a control system, a combustion system, and a power system.

• Flue gas purification system (containing purification spray tower, condensation tower, heat exchange tower and tar separator)
• Gasification system (including gasification boiler and combustible gas tank)
• System for carbonization (containing a drum host, feeder, conveyor for charcoal, and refrigerator for the finished product)
• Combustion system (including gas pipeline, cooker), Control system (containing control cabinet)
• Power system (includes frequency conversion fan and main engine power system).

• Horizontal Design
• Material Construction
• Charging System
• Sealing Mechanism
• Insulation
• Combustion Chamber
• Pyrolysis Section
• Heat Source
• Exhaust System
• Temperature Control
• Cooling Section
• Product Collection
• Automation and Controls

• Important machinery is used in the production of charcoal, including the horizontal charcoal furnace and various kinds of carbonization furnaces, including continuous carbonization furnaces, vertical airflow carbonization furnaces, and spontaneous combustion carbonization furnaces.
• Because of this, charcoal manufacturers and processing facilities should pick their own carbonization equipment based on their actual output needs.
• A variety of materials can be used for carbonization, including sawdust, dried bamboo, wood chips, branches, log segments, straws, jute stalks, peanut shells, distillers grains, and more.

We at Kerone Engineering are pleased to be your first choice for all engineering solution needs. With great pleasure, we announce that we can now provide our excellent complete engineering solutions not just state-wide but now throughout India.

We expand to ensure that our innovative and dependable heating, cooling and drying products are available to various industries across the globe because of our dedication to quality and client satisfaction. Kerone Engineering is prepared to assist you, no matter where you are in India and overseas.

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